Project Overview

Location: Lucky Cement Limited – Karachi, Pakistan

Envirogreen Technical Services (Pvt.) Ltd. conducted a comprehensive electrical thermography assessment at the Head Office of Lucky Cement Limited. The primary goal was to identify hidden faults within the electrical distribution system, as issues like loose connections or unbalanced loads often develop silently and generate abnormal heat. This proactive approach enables early detection before failures lead to downtime or safety risks.

Key Results & Findings

  • 30 Distribution Boards Inspected: Comprehensive assessment across multiple departments including Admin, HR, IT, and Server Rooms.
  • Critical Hotspot Identified: One major fault linked to a faulty breaker and loose termination was found.
  • Minor Anomalies Detected: 5 early-stage issues identified for future risk mitigation.
  • 100% Reliability Restored: System stabilization achieved after implementing technical recommendations.

Our Impact in Numbers

30

DBs Inspected

24

Operating Normally

5

Minor Anomalies

1

Critical Fault

Our Innovative Solution

Envirogreen applied a structured infrared thermography approach to ensure maximum safety and accuracy:

  • Infrared scanning of electrical distribution boards
  • Precise temperature measurement of components
  • Analysis of abnormal heat patterns and severity classification
  • Deployment of technical recommendations for immediate corrective action

Pre vs Post Assessment

Pre-Assessment (Risks) Post-Assessment (Outcomes)
Hidden faults not visible during routine checks Critical hotspot identified and resolved
Risk of overheating and load imbalance Loose connections tightened and faulty breaker replaced
Potential for equipment failure and safety hazards Electrical system stabilized and secured

The Outcome

This assessment allowed Lucky Cement to detect hidden electrical faults early, preventing potential system failures and downtime. Envirogreen’s methodology ensured the safe, reliable, and efficient operation of their electrical infrastructure.